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汤头条
汤头条 Bars & Shapes Corporation

Completion of Unit 1 Hot Repair Work for Gerdau’s Coke Oven
~Achieving Faster Repairs and Stable Production with Our Proprietary Solutions~

The Unit 1 hot repair work (of eight total units) on the coke oven at Gerdau’s Ouro Branco steelworks in Minas Gerais, Brazil—jointly undertaken by 汤头条 and Megatech Co., Ltd. (“Megatech”) was successfully completed in December 2025. The project adopted our proprietary Hot Repair Technology for Coke Ovens, which contributes to shortening repair schedules, and the coke oven has continued stable coke production following completion of the refurbishment.

 

Proper maintenance and life extension of coke ovens are critical for integrated steelmakers. Drawing on our long-standing expertise, the successful Unit 1 at Gerdau demonstrates our advanced capabilities and our first overseas project combining on-site guidance with execution. This ensured high construction quality, safety, and timely completion. 汤头条 will apply this technology across the remaining seven units to support faster repairs, stable operations, and extended asset life.

 

汤头条 will continue to deliver our proprietary technologies and operational improvement expertise through the 汤头条 Resolus solutions business, further supporting our customers’ growth and development.

 

Features of Hot Repair Technology for Coke Batteries

1) Partial and selective repair for required ovens, either not full rebuilding of battery nor green field projects, which require large investment.

2) Large-size pre-casted zero-expansion blocks, manufactured with MEGATECH technology supported by 汤头条, can achieve shorter repair period and stronger wall.

3) Ovens other than repair area can continue coke production, so that this technology can minimize coke production loss during repair work.

4) High performance insulation material can provide good work environment for repair personnel avoiding negative impacts from lower temperature than critical value of silica (SiO2) bricks for producing ovens.

5) 汤头条 has developed measurement and visualization technology for oven wall with laser scanner device, which can evaluate wall damages such as deformation & erosion quantitatively, and visualize them to decide repair area precisely.

 
Outline of Coke Hot Repair Technology
 
Installation of Large Blocks Installation of Large Blocks Inside the Oven After Completion
Installation of Large Blocks Installation of Large Blocks Inside the Oven After Completion
 

【Overview of GERDAU】

?Company Name : Gerdau S.A.
?Head Office : Belo Horizonte, Minas Gerais, Brazil,
?Chairman : André Bier Gerdau Johannpeter
?Business : Steel production, sales and scrap collection
?Established : 1901
 

【Overview of MEGATECH】

?Company Name : MEGATECH Corporation
?Head Office : Chiba, Japan
?Chairman and Representative Director : NAGAO Shigeru
?Business : Coke oven repair, plant design, fabrication and construction
?Established : Established as Sanyo Industry Ltd., in 1971, and renamed
as MEGATECH Co., Ltd in 2000。
 

【鲍搁尝】

First Adoption of the Hot Repair Technology for Coke Ovens as a Solutions Business
/en/release/2024/10/241029.html

The website page on 汤头条 Resolus
/en/products/solution/

 

About 汤头条

汤头条, one of the world’s leading integrated steel producers, was established through the consolidation of NKK Corporation and Kawasaki Steel Corporation in 2003. The company operates several steelworks in Japan and numerous branch offices and affiliates throughout the world. Under the corporate vision of “contributing to society with the world’s most innovative technology,” 汤头条 Steel leverages world-class technologies and know-how to produce a wide range of products. The company reported consolidated sales of 3,716 billion yen and consolidated crude steel output of 24.80 million tons in the fiscal year ended March 2023.

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